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Process Plant Design & Simulation
✔️ Chemical Process Engineering: Process simulation, control philosophy, and plant layout optimization
✔️ EPC Project Management: Feasibility analysis, project scheduling, cost estimation, and vendor evaluation
✔️ Equipment Design & Performance Optimization: Pumps, compressors, heat exchangers, reactors, and separators
✔️ Process Safety & Hazard Management: HAZOP, SIL, LOPA, relief systems, and explosion prevention
✔️ Digital & Automation Technologies: SCADA, PLC, Industry 4.0, AI, and real-time monitoring
✔️ Industry-Relevant Training: Designed to equip Chemical and Petrochemical Engineers with expertise in process design, equipment selection, EPC project execution, and digital transformation
✔️ Job-Ready Skills: Prepares learners for roles in Chemical, Oil & Gas, Petrochemical, and EPC industries, ensuring smooth career transition into engineering, design, and project management domains
✔️ Introduction to Process Engineering
✔️ Role & Responsibilities of a Process Engineer
✔️ Core Engineering Principles & Best Practices
✔️ Process Industry Codes & Standards (API, ASME, ASTM, TEMA, IBR, IS)
✔️ Chemical & Petrochemical Plant Overview
✔️ Pre-commissioning, Commissioning, and Start-Up Procedures
✔️ BFD, PFD, and P&ID Development
✔️ Control Valve Sizing & Selection
✔️ Pump Sizing & System Analysis (Manual & Aspen HYSYS)
✔️ Material & Energy Balance Calculations
✔️ Line Sizing for Liquids, Steam, and Compressible Fluids
✔️ Heat and Mass Transfer Analysis
✔️ Pipeline Hydraulics & Pressure Drop Calculation
✔️ Engineering, Procurement, and Construction (EPC) Overview
✔️ Project Planning & Scheduling (Using Gantt Charts & Primavera)
✔️ Feasibility Study & Site Selection Criteria
✔️ Front End Engineering Design (FEED) & Detailed Engineering
✔️ Technical Bid Evaluation & Vendor Selection
✔️ Project Cost Estimation & Budget Control
✔️ Chemical, Oil & Gas, Refinery, and Power Plant Design Considerations
✔️ Equipment Arrangement & Master Plot Plan Development
✔️ Piping & Instrumentation Diagrams (P&ID)
✔️ Major Line Routing & Utility Layout Planning
✔️ Foundation & Structural Planning for Process Equipment
✔️ Hazardous Area Classification & Safety Considerations
✔️ Control Philosophy & System Architecture
✔️ Cause & Effect Matrix Development
✔️ Storage Tank Design: API, ASME, ASTM Compliance, Nozzle Orientation, General Arrangement Drawings (GAD), Process Datasheet Preparation.
✔️ Heat Exchanger Design: TEMA Standards, Aspen EDR Simulation, Performance Analysis, Fouling Considerations.
✔️ Distillation Column Design: Manual & Aspen HYSYS Calculations, Tray & Packed Column Design, Column Internals & Efficiency.
✔️ Reactor Design: Batch & Continuous Reactor Sizing, Kinetics & Residence Time Calculation, Performance Optimization.
✔️ Cooling Tower Design: Capacity Estimation, Heat & Mass Transfer Analysis, Selection Criteria for Different Industries.
✔️ Air Moisture Separator Sizing: Using Aspen HYSYS & Gas Processors Association Europe Guidelines.
✔️ Furnace & Boiler Design: Heat Transfer Mechanisms, Fuel Selection, Efficiency Optimization.
✔️ Compressor & Blower Selection: Types, Performance Curves, Efficiency Considerations.
✔️ Condenser & Evaporator Design: Heat Load Calculations, Material Selection, Application-Based Design.
✔️ Absorbers & Strippers: Mass Transfer Analysis, Gas-Liquid Contacting Devices, Industrial Applications.
✔️ Mixing & Agitation Equipment: Power Requirement Calculations, Impeller Design, CFD Analysis for Optimization.
✔️ Reactors & Catalytic Systems: Fixed & Fluidized Bed Reactors, Residence Time Calculation, Catalyst Performance Analysis.
✔️ Separation Equipment Design: Cyclones, Filters, and Membrane Systems for Industrial Applications.
✔️ Dryers & Evaporators: Spray, Rotary, and Fluidized Bed Dryers, Vacuum and Falling Film Evaporators.
✔️ Crystallizers & Solid-Liquid Separation: Batch & Continuous Crystallization, Filtration & Centrifugation Techniques.
✔️ Chillers & Refrigeration Systems: Process Cooling Requirements, Load Calculation, Refrigerant Selection & Efficiency Considerations.
✔️ Pressure Relief Systems (PSV, PRV, Rupture Disks)
✔️ Breather Valve Design & Sizing
✔️ Flare System Design & Gas Dispersion Analysis
✔️ Explosion Prevention Techniques & Safety Protocols
✔️ HAZOP, SIL, and LOPA Studies
✔️ Risk Assessment as per IEC 62305-2
✔️ Introduction to Process Simulation
✔️ Fluid Flow & Heat Transfer Simulations
✔️ Multi-Stage Distillation & Separation Process Modeling
✔️ Reactor Kinetics & Optimization Studies
✔️ Dynamic Process Control & Real-Time Data Analysis
✔️ Industrial Case Studies & Hands-On Simulation Projects
✔️ Digital Twin Technology for Process Engineering
✔️ SCADA, PLC, and DCS Integration in Process Plants
✔️ Industry 4.0 & Smart Manufacturing Technologies
✔️ AI & Machine Learning Applications in Chemical Engineering
✔️ Real-Time Monitoring & Predictive Maintenance Strategies
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